Box Build Solutions

At ACL, our Box Build Solutions provide a seamless pathway from component assembly through to full product manufacture. Whether you're looking for part-assemblies for an OEM or a fully finished, turnkey product, we deliver with precision, quality, and efficiency.

Expert Box Build Solutions in Manchester by ACL

From partial assemblies for OEM products to full turnkey assemblies of final products, we deliver quality and precision every step of the way. With over 30 years of expertise and a purpose-built facility in Manchester, we are a trusted partner for electronics manufacturers seeking reliability, performance, and innovation.

UK Based Manufacturing Excellence:

Surface Mount Technology (SMT)
We operate three in-house SMT lines, able to handle both leaded solder and RoHS-compliant assemblies.
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‍Through-Hole Technology (THT)
Our facility is fully equipped for through-hole assembly - ideal for legacy designs, high-reliability products, or mixed-technology boards.

Mixed Technology Integration
We can build and integrate PCBs that combine both SMT and THT components ensuring design flexibility.

Expertise Across Industries:

ACL serves a wide range of industries, including aerospace, defence, telecommunications, medical, oil & gas, automotive, and more. Our box build solutions are designed to meet the unique demands of each sector, ensuring high performance, reliability and compliance with global standards.

We operate under rigorous quality systems to ensure the highest manufacturing standards. We employ robust process controls, traceability and continuous improvement practices to deliver reliable, compliant products.

You can find more information over on our Accreditations page.

ACL's Expertise and Capabilities

Your Partner in Electronic Excellence.

Turnkey Assembly:
- Complete end-to-end product assembly
- Fully tested and market-ready units
- Final configuration, firmware/software programming

Partial/Sub-Assembly:
- Box build sub-assemblies for OEMs
- Pre-integrated modules such as PCB + switch panel
- Designed for seamless drop-in into your existing product lines

System Integration:
- Mechanical and electromechanical integration
- Integration of complex modules (encoders, control panels, etc)
- Final system calibration and configuration

Component Management:
- Sourcing and procurement of all BOM items
- Inventory management, kitting and release strategies
- Vendor-managed inventory options if needed

End-of-Line Testing:
- Functional test rigs tailored to your product specifications
- Environmental stress screening if required
- Quality documentation, traceability and test-report generation

Packaging & Logistics:
- Custom packaging solutions (retail, shipping specs, bulk, etc)
- Labelling, barcoding and serialisation
- Direct-to-customer logistics or distribution-ready drops